General

Industrial and Environmental Benefits of New Air Compressor Technologies

Increasing high energy cost, competition, aggressive sustainability goals, and increased regulations are causing plant managers and facility owners to feel an extreme amount of pressure to lower cost while obtaining greater energy and production efficiency. There are a lot of industries in this sector that use some form of gas or air compression to produce the power to run tools, equipment, and plant processes. In most cases it’s commonly known as the fourth utility; however, in a lot of situations, it’s deployed inefficiently. 

Energy Standardization 

On an average 35 to 50 percent of energy exploited in a compressor is wasted while in use. In addition to industry groups, self-regulating efforts, and government bodies are creating more stringent industry standards to provide new air compressor technologies to meet performance targets and reach peak energy efficiency. Most industry groups agree, the final result in energy standardization will be the promotion of product testing procedures, minimum efficiency standards, energy efficiency labeling, and enforcement of standards for air compressors. 

Highly-Advanced Energy Efficient Air Compressors 

This will drive development and research teams to test the boundaries of energy efficiency with innovations along with proactive service strategies, maintenance offerings, and system improvements. New solutions are now available on the market. For example, Gardner Denver air compressor dealers are on the forefront of this new technology and providing some of the best air compressors in the industry today. Manufacturers are excited to gain an edge over the competitors by delivering better energy efficiency and greater performance with very low maintenance in all of their new innovative products in this sector. 

Airend Technology Advancements 

There are some advanced air compressed technologies available with improved performance and have capabilities of maintaining compressed air for large effective operations while limiting the customers’ energy footprint. The most vital component of any air compressor is the airend. The airend contains meshing and rotating helical rotors that compress the air. These rotors need advanced engineering to maximize reliability and efficiency. Design factors like rotor tip speed, rotor balance, and internal pressure ratio must be balanced. Gardner Denver engineering technicians are using simulation software and highly-sophisticated modeling to maximize every critical aspect of airend design. 

Air Compressor Analytics 

Analytics provide information, by applying a comprehensive service initiative coupled with more efficient compressors that can reduce the cost of ownership of the air compressor units up to 20 percent. Some advanced models can reduce the cost up to 35 percent with variable speed controls that allow the air compressor to produce compressed air at a constant pressure with a wider range of capacity and can produce a turndown rate of 75 percent, depending on pressure rating and the model. 

Adaptive Controllers 

Adaptive controllers with air compressors automatically adjust settings and monitor performance parameters to meet specific application needs. Advanced control algorithms for adaptive controllers will automatically adjust to the environment, this reduces energy conservation, downtime risks, and delivers a better performance. For more information on quality industrial air compressors that can benefit your business, increase production, and reduce overall plant cost, please visit this site for a full line of new and refurbished units.